Y15-11 Rapid Bright High-Frequency Metal Quenching Oil Product Manual

I. Product Overview

Y15-11 Rapid Bright High-Frequency Metal Quenching Oil is a specialized heat treatment cooling medium designed for high-frequency quenching processes. It is suitable for quenching bearing steel, tool and die steel, and other structural steels under protective atmosphere. Through an optimized formulation, this product achieves both rapid cooling and bright surface characteristics, significantly enhancing workpiece hardness and dimensional stability.

II. Features

1. Rapid Cooling Performance
   Significantly improved cooling speed compared to traditional quenching oils, reducing workpiece dwell time in high-temperature zones and effectively minimizing deformation and cracking risks.

2. Excellent Brightness
   Produces clean, oxidation-free surfaces after quenching under protective atmosphere, meeting the appearance requirements of high-precision components.

3. High-Frequency Adaptability
   Specially formulated for high-frequency quenching, ensuring rapid and uniform cooling after high-frequency induction heating, with hardness distribution uniformity deviation ≤3HRC.

4. Thermal Stability
   Excellent oxidation resistance in high-temperature environments, extending service life by over 30% and significantly reducing maintenance costs.

III. Technical Parameters

IV. Application Fields

• Automotive Components: High-frequency quenching of gears, shafts, connecting rods, etc.

• Precision Molds: Surface hardening of stamping dies, injection molds, etc.

• Bearing Manufacturing: Quenching of bearing rings, rollers, and other parts.

• Military and Aerospace: Heat treatment of high-strength alloy components.

V. Usage Instructions

1. Equipment Requirements
   Use sealed quenching tanks with agitation function to prevent water ingress (water content must be ≤0.03%).

2. Operating Parameters

   • Initial Oil Temperature: 40-60°C (optimal range)

   • Workpiece Immersion Speed: ≤0.5m/s

   • Circulation Filtration Cycle: Recommended every 8 hours

3. Maintenance Points

   • Regularly test cooling performance (using IVF cooling curve instrument)

   • Quarterly replenishment of antioxidant additives

   • Avoid mixing with ordinary engine oil

VI. Safety Precautions

• Storage Temperature: -10°C to 40°C in a cool place

• Firefighting Measures: Use dry powder fire extinguishers (do not use water directly)

• Waste Disposal: Dispose through professional hazardous waste treatment agencies

VII. Packaging Specifications

• Standard Drum: 200L/drum

• Custom Packaging: Available in 50L-1000L containers according to customer requirements